Automatic Rotatory Gripper type Washing Machine
Experience Unmatched Precision and Purity with N.K. INDUSTRIES' Gripper Type Rotary Washing Machine.
At N.K. INDUSTRIES, we engineer state-of-the-art machinery that sets industry benchmarks. Our Gripper Type Rotary Vial / Bottle / ampoule Washing Machine is a testament to our commitment to excellence, delivering superior vial cleaning solutions for critical applications. Designed for continuous, high-speed operation, this machine ensures thorough internal and external washing, preparing your vials for sterile filling and ultimate product integrity. Trust N.K. INDUSTRIES for robust, cGMP-compliant solutions that elevate your production standards.
Automatic Rotatory Gripper type Washing Machine is machine which are used to wash vial , ampoule / bottle. In automatic rotary gripper type washig machine , the vial / bottle / ampoule are holded with help for gripper and then inverted and then washing process is been done , in total the bottle is washed 3 times with water , purified water , wfi water , and then cleaned with compressed air . which provide a high quality of washing for vial , ampoule and bottle.
Working of our automatic rotary gripper type washing machine :
Our automatic gripper-type washing machine ensures thorough cleaning of vials, ampoules, and bottles through a precise, multi-stage process.
The washing sequence begins with the containers securely held by grippers. These grippers then invert the containers in a rotary motion. As the containers are inverted, washing nozzles are precisely inserted, delivering pressurized water and air for internal cleaning.
Comprehensive Internal and External Washing
The cleaning process unfolds in three distinct washes:
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1st Wash: Containers are internally washed with RC (Recirculated) water, followed by an air rinse. Simultaneously, external washes with water are applied at the start of this wash to remove any outside impurities.
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2nd Wash: The internal washing is repeated, this time with DM (Demineralized) water, again followed by an air rinse.
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3rd Wash: For the final internal wash, WFI (Water For Injection) water is used, followed by a final air blast.
Towards the end of the entire washing sequence, an additional air cleaning step is performed to ensure optimal internal and external drying, leaving the containers ready for subsequent processes.
This series of machine is used to clean vial , ampoule and glass bottle , pet bottle or similar container. this series of machine are mostly avialable in 120 and 240 bpm speed.
Type of Automatic rotary gripper type washing machine :
1. On basic of Application :
- 1.1 Rotary gripper type Ampoule washing machine.
- 1.2 Rotary gripper type Vial washing machine.
- 1.3 Rotary gripper type Bottle washing machine.
2. On basic of speed :
- 120 , 240 and so on . Most commonly thier is 120 and 240 vpm models
3. On basic of technology :
- Automatic gripper type washing machine
- Automatic ultrasonic gripper washing machine : In this type of machine , the vial , ampoule or bottle are travelled through water tank so that the impurities floot from it .
Other type of washing machine :
1. Linear tunnel type bottle / vial washing machine.
2. airjet type cleaning machine
3. pick and place type airjet cleaning machine.
Sailent Feature
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Key Features
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cGMP Compliant Design: Built with high-grade stainless steel (SS 304 and SS 316L for contact parts ( if required) ) to meet strict current Good Manufacturing Practices (cGMP) standards.
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Precision Gripper System: Securely holds vials from the neck, ensuring minimal contact and preventing damage or contamination during the washing process.
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Multi-Stage Washing: Features multiple internal water washes (e.g., recycled, purified, WFI) and air washes, along with external washing stations, for comprehensive cleaning.
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Individual Solenoid Valves: Enables precise control and adjustment of each washing sequence and media flow.
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Continuous Rotary Motion: Ensures high-speed and consistent washing, optimizing production efficiency.
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PLC & HMI Control: User-friendly interface for easy operation, monitoring, fault diagnosis, and recipe management.
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Interlocked Safety Features: Ensures safe operation with emergency stop functions and protective guarding.
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Water and Air Filtration: Equipped with high-quality filters (e.g., SS-16 filter housings with nylon/PP cartridges) to ensure the purity of washing media.
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Adjustable Nozzles: Dive-in type nozzles for effective internal cleaning, adjustable for various vial sizes.
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Robust Construction: Durable and low-maintenance design for long-term reliable performance.
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Optional Accessories: Can include features like auto draining of pipes, industrial PC with SCADA system (21 CFR Part 11 compliant), and vapor exhaust system.
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Technical Specification
Automatic Rotatory Gripper type Washing Machine
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Feature |
Specification |
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Model |
NK RGW-120R / NK RGW-240R / NK RGW-300R |
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Suitability |
Ampoules ( 1 ml - 20 ml ) ( model series - NK RGAW ) , Vials (2ml to 100ml) ( model series - NK RGVW ) , Bottle ( 10ml - 1 liters ) ( model series - NK RGBW ) , - Requires model & change parts for different sizes. |
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Production Output |
NK RGW-120R: Up to 120 Vials/Minute |
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Washing Zones |
Standard: 6 to 8 Washing Zones (Configurable) |
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Washing Media |
Recycled Water, Purified Water, WFI (Water for Injection), Sterile Compressed Air |
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Utility Requirements |
|
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Filtered Compressed Air |
5-7 Bar Pressure, ~30-40 CFM Consumption |
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Water Consumption |
250 - 500 Liters/Hour (approx., varies with vial size and wash cycle) |
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Electrical Supply |
415V AC, 3 Phase, 50 Hz |
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Power Consumption |
3 HP - 5 HP (approx.) |
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Machine Dimensions (L x W x H) |
|
|
NKVW-120R |
Approx. 2700 mm x 1650 mm x 1500 mm |
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NKVW-240R / NKVW-300R |
Approx. 2900 mm x 1850 mm x 1550 mm |
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Note |
Dimensions may vary slightly based on specific configuration and model enhancements. |
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Working Height |
900 mm to 950 mm (adjustable) |
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Material of Construction |
SS 304 (Stainless Steel) |
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Pumps |
High-capacity Centrifugal Pumps for each washing media |
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Water Tanks |
Individual SS Tanks (e.g., 25-liter capacity each for different media) |
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Control System |
PLC (Programmable Logic Controller) with Color HMI (Human Machine Interface), AC Frequency Drive for speed control |
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Change Parts |
Required for different vial sizes (supplied as per specific requirements) |
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Compliance |
cGMP (current Good Manufacturing Practices) Standards |
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Optional Features |
Industrial PC with SCADA System (21 CFR Part 11 Compliant), |
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