Automatic Vial Cap Sealing Machine

The Automatic Single head Vial Capping Machine / Vial Cap sealing Machine Model NKCS-60 is dedicated to the capping of vials for injectable products which is very critical part of the production process, since they guarantee hermetic seal & hence integrity of the drug inside the container. Automatic Single head Vial Capping machine is N.K Industries’s Solution to pharmaceutical industries where they can get moderate production output up to 50 Vial per minute.

Automatic Single head Vial Capping Machine is sporadic motion machine for application & sealing of conventional flip-off caps & tear-off cap on Vial and Glass bottles. The Unique features of machine is “No Vial - No Capping” system. The CGMP Models are meticulously designed and offer a lowest particle generation during capping process. These Models are suitable for installation in conventional type contamination-controlled environments & under isolator.

Applicable Industries :

  • Pharmaceuticals
  • Injectable 

Sailent Feature

  • Quite Compact Footprint
  • CGMP Model.
  • Due To Very Elegant Design It Results In User Friendly Operation & Minimum Maintenance.
  • Parts Coming In Contact With The Vial, Aluminum Cap Are Made Out Of AISI 304.
  • Minimum Size Change-over & Set-up Times
  • Crease Free Sealing & Qualitative Hermetic Sealing.
  • Sealing Pressure Can Be Varied According To Diverse Sizes Of Flip Off Caps & Tear Off Caps.
  • An Extraordinary Safety Clutch Device Is Incorporated On Star Wheel System For Stoppage Of Machine In The Event Via Gets Overturned Or In Any Jamming.
  • Lowest Particle Generation. As An Option, Specially Designed Viton Sealing Roller & Pneumatic Sealing Head Available.
  • All Electronics, Gear Motor And Gear Box Are Of CE Certified.
  • “No Cap – No Vial” System.

Addon Features

  • Toughened Glass Or Acrylic Safety Cabinet For Machine.
  • Automatic Sealing Head Up And Down System.
  • Pneumatic Sealing Head And Viton Sealing Roller.
  • Tower Light Showing The Machine Status / Operation
  • In-feed Rejection System For Pop Up And Raised Rubber Stopper
  • Swing Conveyor 2 Feet  At In Feed Side
  • Vision System For Cap And Seal Checking.
  • Online Pneumatically Operated Product Rejection System

 

Technical Specification

Model

NKCS-50

Machine Type

1 Head Vial Capping Machine

Direction

Left To Right

Vial Diameter (mm)

Up To 45 Mm

Vial Height (mm)

75mm* Maximum

Flip Off Seal / Tear Of Seal Sizes

Applicable For 13mm, 20mm, 32mm

Cap Pickup Ratio

≥99.7%

Qualified Capping Ratio

≥99.5%

Bottle Breakage Ratio

≤0.5%

Production Rate

Up To 60 Vial Per Minute

Electrical Supply

0.5 HP For Main Drive

No Of Sealing Head

Single Head

Power Requirement

230 V ,1 Phase (4 Wire System ) 50 HZ

Height Of Conveyor

Adjustable From 800 To 850 Mm

Dimension (L X W X H) Mm

1220 X 635 X 1700

 

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